Metallographic Etchants

Aluminum and Aluminum Alloys

CAUTION: Safety is very important when etching. Be sure to wear the appropriate protective clothing and observe all WARNINGS on chemical manufacturers MSDS. Also review COMMENTS Section for each etchant.

Etchant

Conc.

Conditions

Comments

Kellers Etch
Distilled water
Nitric acid
Hydrochloric acid
Hydrofluoric acid

190 ml
5 ml
3 ml
2 ml

10-30 second immersion
Use fresh

For most aluminum and aluminum alloys

Methanol
Hydrochloric acid
Nitric acid
Hydrofluoric acid

25 ml
25 ml
25 ml
1 drop

10-60 seconds

Pure aluminum, aluminum-magnesium, and aluminum-magnesium-silicon alloys

Kroll’s Reagent
Distilled water
Nitric acid
Hydrofluoric acid

92 ml
6 ml
2 ml

15 seconds

Aluminum-copper alloys


Metallographic micrograph for Aluminum-silicon alloys
Aluminum-Silicon Alloy, Kellers etch, 200X

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