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Metallographic Preparation Procedures - Aluminum

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Aluminum Silicon Alloys

Aluminum and aluminum alloys are difficult to prepare because they are soft and contain oxide particles which can become dislodged and scratch the surface. The key to polishing aluminum is to use very fine polishing abrasives (fine aggregates).

SECTIONING
MAXCUT Abrasive blade (Cat. No. MAX-C or MAX-I series)

MOUNTING
Compression Mounting with Phenolic, Epoxy or Diallyl Phthalate compression mounting resins

POLISHING

Abrasive/surface

Lubricant

Force/ sample

Time

320 grit SiC paper
400 grit SiC paper
600 grit SiC paper
800 grit SiC paper
1200 grit SiC paper

Water
Water
Water
Water
Water

5 lbs
5 lbs
5 lbs
5 lbs
5 lbs

Until plane
1 minute
1 minute
1 minute
1 minute

1 um DIAMAT diamond on ATLANTIS polishing pad

DIALUBE Purple Extender

5 lbs

2 minutes

0.05 um Nanometer alumina on NAPPAD polishing pad

 

5 lbs

30 seconds


Metallographic micrograph of polarize aluminum silicon alloy

Aluminum-Silicon Alloy, Polarized 400x

Metallographic microstructure of aluminum-silicon alloy
Aluminum-Silicon Alloy, B.F. 200X
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