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ASTM No. 157

Material Specific

Composition

Hydrogen chloride 40–70%, Chromium trioxide 10–25%

PACE product, by weight

Method

Immersion

Time

5–30 s

Alternative Names

ASTM E407 No. 157

Tags

stainless-steelnickel-alloysuperalloyinconelhastelloy

Reveals

Grain boundaries, carbides, sigma phase in chromium-bearing stainless and nickel-base superalloys

Typical Results

HCl + chromic acid immersion etchant for stainless steels, Inconel, Hastelloy, and other Ni-base superalloys (matches ASTM E407 #157 family). Aggressive attack reveals grain structure and primary carbide network even in aged superalloys. CARCINOGENIC (Cr(VI)): full PPE and fume hood mandatory.

Application Method

Method:Immersion
Typical Time:5–30 s

Preparation Notes

PACE ASTM No. 157 is supplied ready-to-use. Composition (by weight):

IngredientCAS No.%Hazardous
Hydrogen chloride7647-01-040–70%Yes
Chromium trioxide1333-82-010–25%Yes
Water7732-18-525–50%No

Application Notes

Immerse polished surface 5–30 s at room temperature. Rinse copiously with water, then ethanol.

Troubleshooting

Cr(VI) is a known human carcinogen; full containment required. Dispose as regulated waste. Solution darkens with use but remains active.

Storage Notes

Glass bottle with tight cap; secondary containment. Hazardous-waste disposal protocol. Stable many months.

Alternative Etchants

  • Glyceregia
  • Marble's Reagent
  • 10% Oxalic Acid (Electrolytic)
  • Inconel Etchant

Similar Etchants

  • Chromic Acid (Electrolytic)

ASTM References

ASTM E407 #157