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Dichromate Etchant

Material Specific

Composition

Potassium dichromate 2–5%, Sulfuric acid 5–10%, Sodium chloride 2–10%

PACE product, by weight

Method

Immersion or swab

Time

5–30 s

Alternative Names

Potassium Dichromate

Tags

coppercopper-alloybrassbronze

Reveals

Grain boundaries; alpha–beta phases in brass; second-phase contrast in bronze

Typical Results

Acidified potassium dichromate with NaCl. Chromate-sulfuric-chloride etchant for copper alloys, brass, and bronze. The NaCl + dichromate combination is more selective than ammonia-peroxide on some Cu-Zn brasses with phase separation. CARCINOGENIC (Cr(VI)): full PPE and fume hood required.

Application Method

Method:Immersion or swab
Typical Time:5–30 s

Preparation Notes

PACE Dichromate Etchant is supplied ready-to-use. Composition (by weight):

IngredientCAS No.%Hazardous
Potassium dichromate7778-50-92–5%Yes
Sulfuric acid7664-93-95–10%Yes
Sodium chloride7647-14-52–10%Yes
Water7732-18-580–90%No

Application Notes

Immerse or swab 5–30 s at room temperature. Rinse with water then ethanol; passivate with Cu-Pass-Sol if standing time before imaging.

Troubleshooting

Cr(VI) is a known human carcinogen; full containment required. Dispose of solution and rinsate as regulated waste. Solution darkens with use but remains active for months.

Storage Notes

Glass bottle with tight cap; secondary containment. Hazardous-waste protocol on disposal. Stable many months.

Alternative Etchants

  • Ammonium Persulfate
  • Copper No. 2
  • Ammonium Hydroxide + H2O2

Similar Etchants

  • Chromate-based Cu etchants

ASTM References

ASTM E407 #41