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Fry's Reagent

Material Specific

Composition

Ethyl alcohol 55–70%, Hydrogen chloride 30–50%, Copper (II) chloride 0.4–2%, Methyl alcohol 1–5%

PACE product, by weight

Method

Swab

Time

30–120 s

Alternative Names

Fry's Etchant

Tags

maraging-steellow-carbon-steelcold-worked-steelstrain-pattern

Reveals

Strain patterns (slip lines, deformation banding); grain boundaries in low-carbon and maraging steels; recrystallized vs unrecrystallized regions; prior cold-work boundaries

Typical Results

Classical Fry's reagent: CuCl2 + HCl + ethanol + water. Workhorse for visualizing strain history and cold work in low-carbon and maraging steels (250, 300 grades). The water content (5–15%) is what enables the strain-pattern attack; water-free Kalling's chemistry does NOT produce the same result.

Application Method

Method:Swab
Typical Time:30–120 s

Preparation Notes

PACE Fry's Reagent is supplied ready-to-use. Composition (by weight):

IngredientCAS No.%Hazardous
Ethyl alcohol64-17-555–70%Yes
Hydrogen chloride7647-01-030–50%Yes
Water7732-18-55–15%No
Copper (II) chloride7447-39-40.4–2%Yes
Methyl alcohol67-56-11–5%Yes
Isopropyl alcohol67-63-01–5%Yes

Application Notes

Swab 30–120 s at room temperature. The brownish-purple attack pattern is normal. Rinse with water then ethanol.

Troubleshooting

False strain patterns from polishing damage: finish polish with 0.05 µm alumina or VibroMet to remove the cold-worked surface layer before re-etching.

Storage Notes

Amber glass at room temperature. Stable several weeks; discard when very dark.

Alternative Etchants

  • Adler's Etchant
  • 2% Nital
  • Klemm's Reagent

Similar Etchants

  • Adler's Etchant

ASTM References

ASTM E407 #16