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Inconel Etchant

Material Specific

Composition

Hydrogen peroxide 10–20%, Hydrogen chloride 20–40%, Nitric acid 10–30%

PACE product, by weight

Method

Swab

Time

10–30 s

Alternative Names

Inconel Reagent

Tags

nickel-alloyinconelsuperalloyhastelloywaspaloy

Reveals

Grain boundaries, primary carbides (MC, M23C6), large gamma-prime in aged Ni-base superalloys

Typical Results

Modified aqua regia with hydrogen peroxide added for additional oxidation power. Specifically designed for hard-to-etch nickel-base superalloys such as Inconel 600/625/718/738, Hastelloy C-276, and Waspaloy. The H2O2 enhances attack on the Cr-rich passive layer that protects superalloy grain boundaries.

Application Method

Method:Swab
Typical Time:10–30 s

Preparation Notes

PACE Inconel Etchant is supplied ready-to-use. Composition (by weight):

IngredientCAS No.%Hazardous
Hydrogen peroxide7722-84-110–20%Yes
Hydrogen chloride7647-01-020–40%Yes
Nitric acid7697-37-210–30%Yes
Water7732-18-510–50%No

Application Notes

Swab 10–30 s at room temperature. Visible bubbling on contact is normal (peroxide reaction). Rinse with water then ethanol.

Troubleshooting

No bubbling on contact means the H2O2 has decomposed; discard. Solution-treated condition etches faster than aged. Aged 718 / Waspaloy may need the longer end of the time window.

Storage Notes

Amber glass, cool storage (refrigerate if possible). Per PACE SDS, H2O2 decomposes over months; replace when reactivity drops.

Alternative Etchants

  • Glyceregia
  • Marble's Reagent
  • ASTM No. 157

Similar Etchants

  • Glyceregia

ASTM References

ASTM E407