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Nickel Etchant

Material Specific

Composition

Nitric acid 20–40%, Sulfuric acid 2–10%, Sodium chloride 2–10%

PACE product, by weight

Method

Swab

Time

10–60 s

Alternative Names

Nickel Reagent

Tags

nickelnickel-alloymonelnickel-200nickel-201

Reveals

Grain boundaries; annealing twins; deformation banding in cold-worked Ni; precipitates in aged Monel K-500

Typical Results

Acid-chloride etchant (HNO3 + H2SO4 + NaCl) for commercially pure nickel (Nickel 200/201), Monel (Ni-Cu alloys 400, K-500), and other low-alloy nickel grades. The chloride breaks through the passivating Ni oxide layer; HNO3/H2SO4 develop grain structure. For higher-alloy nickel superalloys, use Inconel Etchant or Glyceregia.

Application Method

Method:Swab
Typical Time:10–60 s

Preparation Notes

PACE Nickel Etchant is supplied ready-to-use. Composition (by weight):

IngredientCAS No.%Hazardous
Nitric acid7697-37-220–40%Yes
Sulfuric acid7664-93-92–10%Yes
Sodium chloride7647-14-52–10%Yes
Water7732-18-550–70%No

Application Notes

Swab 10–60 s at room temperature. Rinse with water then ethanol.

Troubleshooting

Aged Monel K-500 needs the longer end of the time window vs annealed Monel 400. Cold-worked Ni shows deformation bands at long dwell; that is expected.

Storage Notes

Amber glass at room temperature. Stable many months.

Alternative Etchants

  • Marble's Reagent
  • Inconel Etchant

Similar Etchants

  • Marble's Reagent

ASTM References

ASTM E407